LYFOOCRANE Motion-Controlled Lifting Equipment
Programmable Servo Hoisting System for Automated Production Lines
Designed for production processes that need more than simple up-and-down movement, this industrial winch combines servo control, guided wire-rope spooling and configurable travel limits in one application-specific lifting package.
Controlled Movement for Demanding Production Tasks
Automated work cells often require a load to approach slowly, stop consistently and coordinate with surrounding equipment. This servo hoisting platform is built around those process requirements. Acceleration, operating speed and stopping behavior can be programmed for the job, giving system integrators greater control over each lifting cycle.
Repeatable Motion
Programmable movement profiles support controlled starts, travel and stopping.
Orderly Rope Lay
Machined grooves and pressure rollers guide the rope as it enters and leaves the drum.
Line Integration
Control interfaces can be adapted to exchange commands and status signals with plant equipment.
Project-Based Design
Mechanical layout, capacity and controls are selected around the actual operating conditions.
How the System Is Configured
01 — Drive
Servo Motor and Reduction Gear
The servo motor provides responsive speed and torque control. The reduction stage converts motor output into stable drum torque for the selected load.
02 — Rope Management
Grooved Drum with Pressure Rollers
The groove pattern organizes the wire rope across the drum. Nylon rollers maintain contact and help reduce loose or displaced wraps.
03 — Travel Control
Adjustable Position Limits
Upper and lower travel points can be established for the working stroke, helping the winch stop within its intended operating range.
Available System Configuration
| Design Item | Configuration Range |
|---|---|
| Nominal Load Range | 250 to 8,000 kg; final rating determined by application review |
| Electrical Supply | 220–380 V AC with single-phase or three-phase options |
| Primary Drive | Servo motor with industrial gear reduction |
| Rope Drum | Dual grooved arrangement for managed rope winding |
| Position Limiting | Four-point adjustable travel-limit configuration |
| Operating Interface | Pendant station, remote control or customer PLC connection |
| Base Protection Level | IP55; higher environmental protection available when specified |
| Project Variables | Speed, rope diameter, rope storage, shaft length, control logic and mounting geometry |
This is an engineered product range. Rated load, speed and rope capacity must be confirmed together because each affects motor sizing, drum geometry and structural design.
Reference Unit: 800 kg
The values below describe one example configuration and are not universal ratings for the complete product range.
| Working Load | Rope Diameter | Drum Rotation | Motor Rating | Nominal Rope Speed |
|---|---|---|---|---|
| 800 kg | 8 mm | 12 rpm | 2.3 kW | 6 m/min |
| Reference Model | Overall Length (A) | Overall Width (B) | Overall Height (C) |
|---|---|---|---|
| 800KG | 1,473 mm | 280 mm | 372 mm |
Dimensional Reference
Illustration applies to the reference configuration. A project drawing will be supplied after the final design is confirmed.
Designed to Work with Your Automation Architecture
The winch can operate as an independent lifting device or as part of a larger machine sequence. During engineering, control commands, feedback signals, interlocks and stop positions are defined around the customer’s production process.
Set operating speeds, ramps, stopping points and cycle logic to match the material-handling sequence.
Configure start, stop, ready, fault, limit and position-related signals for coordination with other equipment.
Select local pendant operation, remote commands, an HMI or control through the plant PLC.
Where Servo-Controlled Lifting Adds Value
Vehicle Assembly Plants
Raise, lower or position tooling, fixtures and production components at assembly stations.
Automated Work Cells
Coordinate vertical movement with conveyors, fixtures, sensors and machine sequences.
Material Storage Systems
Move containers or handling assemblies where controlled speed and repeatable stops are important.
Entertainment Venues
Adjust suspended lighting, sound or display structures with smooth, programmable motion.
Building Interiors
Lower ceiling-mounted signs, lighting structures or service equipment to an accessible level.
Testing Facilities
Control the vertical position of test platforms, instruments and experimental fixtures.
Engineering Options
Start with the Right Application Data
Accurate selection depends on the complete operating cycle—not load alone. Include the following details with your inquiry:
Questions from Project Engineers
Is this a standard catalog winch?
It is a configurable product platform. The reference model provides a starting point, while the final drive, drum, rope and controls are selected for the customer’s operating cycle.
Can multiple speeds be used within one lift?
Yes. A suitable servo-control program can use different speed zones, including slower approach movement near a target position.
Can it be connected to an existing PLC?
Yes, subject to interface review. Provide the PLC model, communication protocol, required I/O and interlock philosophy before control design begins.
Which safety devices are included?
Travel-limit control is part of the system concept. Other functions—such as overload monitoring, slack-rope detection and additional braking—are specified according to the risk assessment and application.
Can the machine fit a restricted installation space?
Often, yes. Send the available envelope, mounting points and rope exit direction so the mechanical arrangement can be evaluated.
Application Review Available
Tell Us What the Load Must Do
Share the lifting cycle, installation drawing and control requirements. LYFOOCRANE will evaluate the application and prepare a servo winch proposal matched to your production process.
Images and example specifications are provided for preliminary reference. Final performance, dimensions and safety configuration are confirmed during project engineering.